Methylene Blue Dye Leak Test Machine & ASTM F2096
Manufactured by Burhani Engineering Technology
Company Overview
Burhani Engineering Technology designs and manufactures high-precision packaging integrity testing solutions for medical, pharmaceutical, and food industries. Our equipment ensures compliance with international standards and supports reliable quality control and validation.
Product Introduction
The Methylene Blue Dye Leak Test Machine is a visual leak detection system that identifies gross leaks, seal failures, and micro-channels in sealed packages. Combined with ASTM F2096 methodology, this machine provides a standardized and validated approach for quality control and regulatory compliance.
Standard Compliance
The machine adheres to ASTM F2096 – Standard Test Method for Detecting Gross Leaks in Packaging by Internal Pressurization (Bubble Test), ensuring results meet global packaging integrity standards.
Key Applications
The system is suitable for testing:
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Sterile medical device pouches and trays
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Pharmaceutical blister packs and sachets
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Flexible and laminated packaging
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Food and snack pouches requiring visual leak verification
Working Principle
Packages are immersed in a methylene blue dye solution and subjected to controlled internal pressurization. Leaks allow dye to penetrate into the package, providing clear visual evidence of defects. The method combines dye penetration with ASTM F2096 internal pressurization for precise, reliable leak detection.
Salient Features
ASTM F2096 compliant dye leak testing methodology
High-visibility transparent test chamber
Controlled internal pressurization
Accurate detection of leaks, seal failures, and micro-channels
Non-destructive for most package types
Simple, repeatable, and operator-friendly procedure
Rugged construction suitable for lab and production use
Technical Specifications
Test Method: Methylene Blue Dye Penetration with Internal Pressurization
Standard Compliance: ASTM F2096
Chamber Material: Transparent Acrylic / Polycarbonate
Pressure Control: Adjustable and calibrated
Operation Mode: Manual / Semi-Automatic
Compatibility: Flexible, semi-rigid, and medical packaging
Benefits
Provides reliable visual confirmation of leaks
Supports regulatory compliance and validation documentation
Enhances product safety, sterility, and shelf-life
Cost-effective and efficient in-house quality control solution
Easy interpretation for operators without specialized training
Optional Customization
Burhani Engineering Technology offers optional features including automated pressurization cycles, digital pressure control, data logging, custom chamber sizes, and validation-ready configurations.
Industries Served
Medical Device Manufacturing
Pharmaceutical Packaging
Food and Beverage Packaging
FMCG Packaging
Quality Control and Testing Laboratories
After-Sales Support
Installation assistance, operator training, calibration support, and dependable after-sales service for long-term, reliable performance.
Manufacturer
Burhani Engineering Technology
+91 9677296252
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